Browsing by Author "Guo, Jiachen"
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Item Extended tensor decomposition model reduction methods: training, prediction, and design under uncertainty(2023-07-29) Lu, Ye; Mojumder, Satyajit; Guo, Jiachen; Li, Yangfan; Liu, Wing KamThis paper introduces an extended tensor decomposition (XTD) method for model reduction. The proposed method is based on a sparse non-separated enrichment to the conventional tensor decomposition, which is expected to improve the approximation accuracy and the reducibility (compressibility) in highly nonlinear and singular cases. The proposed XTD method can be a powerful tool for solving nonlinear space-time parametric problems. The method has been successfully applied to parametric elastic-plastic problems and real time additive manufacturing residual stress predictions with uncertainty quantification. Furthermore, a combined XTD-SCA (self-consistent clustering analysis) strategy has been presented for multi-scale material modeling, which enables real time multi-scale multi-parametric simulations. The efficiency of the method is demonstrated with comparison to finite element analysis. The proposed method enables a novel framework for fast manufacturing and material design with uncertainties.Item Isogeometric Convolution Hierarchical Deep-learning Neural Network: Isogeometric analysis with versatile adaptivity(Elsevier, 2023-09-02) Zhang, Lei; Park, Chanwook; Lu, Ye; Li, Hengyang; Mojumder, Satyajit; Saha, Sourav; Guo, Jiachen; Li, Yangfan; Abbott, Trevor; Wagner, Gregory J.; Tang, Shaoqiang; Liu, Wing KamWe are witnessing a rapid transition from Software 1.0 to 2.0. Software 1.0 focuses on manually designed algorithms, while Software 2.0 leverages data and machine learning algorithms (or artificial intelligence) for optimized, fast, and accurate solutions. For the past few years, we have been developing Convolution Hierarchical Deep-learning Neural Network Artificial Intelligence (C-HiDeNN-AI), which enables the realization of Engineering Software 2.0 by opening the next-generation neural network-based computational tools that can simultaneously train data and solve mechanistic equations. This paper focuses on solving partial differential equations with C-HiDeNN. Still, the same neural network can be used for training and calibration with experimental data, which will be discussed in a separate paper. This paper presents a computational framework combining the C-HiDeNN theory with isogeometric analysis (IGA), called Convolution IGA (C-IGA). C-IGA has five key features that advance IGA: (1) arbitrarily high-order smoothness and convergence rates without increasing degrees of freedom; (2) a Kronecker delta property that enables direct imposition of Dirichlet boundary conditions; (3) automatic and flexible global/local mesh-adaptivity with built-in length scale control and adjustable radial basis functions; (4) ability to handle irregular meshes and triangular/tetrahedral elements; and (5) GPU implementation that speeds up the program as fast as finite element method (FEM). Mathematically, we prove that both IGA and C-IGA mappings are equivalent, and by taking a special design and modified anchors as nodes, C-IGA degenerates to IGA. We demonstrate the accuracy, convergence rates, mesh-adaptivity, and performance of C-IGA with several 1D, 2D, and 3D numerical examples. The future applications of C-IGA from topology optimization to product manufacturing with multi-GPU programming are discussed.Item Statistical Parameterized Physics-Based Machine Learning Digital Twin Models for Laser Powder Bed Fusion Process(2023-11-14) Li, Yangfan; Mojumder, Satyajit; Lu, Ye; Amin, Abdullah Al; Guo, Jiachen; Xie, Xiaoyu; Chen, Wei; Wagner, Gregory J.; Cao, Jian; Liu, Wing KamA digital twin (DT) is a virtual representation of physical process, products and/or systems that requires a high-fidelity computational model for continuous update through the integration of sensor data and user input. In the context of laser powder bed fusion (LPBF) additive manufacturing, a digital twin of the manufacturing process can offer predictions for the produced parts, diagnostics for manufacturing defects, as well as control capabilities. This paper introduces a parameterized physics-based digital twin (PPB-DT) for the statistical predictions of LPBF metal additive manufacturing process. We accomplish this by creating a high-fidelity computational model that accurately represents the melt pool phenomena and subsequently calibrating and validating it through controlled experiments. In PPB-DT, a mechanistic reduced-order method-driven stochastic calibration process is introduced, which enables the statistical predictions of the melt pool geometries and the identification of defects such as lack-of-fusion porosity and surface roughness, specifically for diagnostic applications. Leveraging data derived from this physics-based model and experiments, we have trained a machine learning-based digital twin (PPB-ML-DT) model for predicting, monitoring, and controlling melt pool geometries. These proposed digital twin models can be employed for predictions, control, optimization, and quality assurance within the LPBF process, ultimately expediting product development and certification in LPBF-based metal additive manufacturing.